How To Make 5 Panel Doors

Crosscut them to length leaving them somewhat oversized.

How to make 5 panel doors.

If your main door panel is 80 inches 200 cm tall and 25 inches 64 cm wide you should have enough material left over for about 4 80 in 200 cm x 4 5 in 11 cm sections and 6 16 in 41 cm x 4 5 in 11 cm sections. A groove holds the panel. After some 200 years of hard knocks and spotty maintenance in the harsh climate of coastal maine our federal period home s frame and panel doors exhibited a range of problems from gaps and loose joints to outright rot. This is what most door cutter sets are designed for.

Choose paint recommended for interior doors such as types with a durable gloss or semi gloss sheen that makes it easy to clean. The groove is a hair wider than 3 4 and 1 2 deep. Repairing them without compromising their integrity required patience and an understanding of their mortise and tenon joinery. I do think the finished product turned out great materials used were3 2x6 x 8 foot1 2x8 x 8 foot this could be 4 foot 1 2.

X research source cut the stiles and the rails from 4 4 2 54 cm material if you can and mill or plane down the material to a consistent width of 75 inches 2 cm. Mill the stock to 3 4 thickness for the stiles and rails and to 5 8 thickness for the panel. Please be light on me as i know i make mistakes. You ve seen two different ways of adding molding to transform flat doors now jenna is here with two more gorgeous door updates.

Remove the door knobs and all other hardware from your interior door to simplify the paint application. Rip the rails and stiles to width per the cut list. Build a panel door. You will trim them flush in later operations.

This is my first instructable and my first try at building my own door. And we have more to come so make sure that you ve subscribed by rss or email to get every update. Panel doors consist of two stiles side pieces and two rails top and bottom along with a panel that sits between them. Two ways to make a hollow core door into a 5 panel door one of which will only cost about 12.

After putting my stack dado in the table saw i cut a groove for the door s panel to float in. The plane is a standard 5 bailey with a corrugated sole. Next up in shut the front door diy week.